HARVEST project concept

Development of multifunctional TEG-enabled structural composite materials for the Aeronautics sector

HARVEST project will employ breakthrough technologies combining bio-inspired hierarchical ThermoElectric Energy Generating (TEG) carbon fiber (CF) reinforcements with novel thermoset matrix systems (3R Repair-Recycle-Reprocess technology). The “hierarchical” reinforcement will be comprised from a micron-scale CF coated with nano-scaled particles. The aim is to develop multifunctional TEG-enabled structural composite materials for the Aeronautics sector.

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CFs yarns or textiles will be coated with nanomaterials using facile & environmentally friendly deposition and doping methods in a Roll-to-Roll (R2R) pilot line targeting dramatically increased TEG performance compared to existing composites, carbon and organic based materials.

 

Innovative TEG-hierarchical composites will be manufactured with new generation 3R thermoset matrix systems enabling out of autoclave manufacturing and self-repair. These will be interfaced with a purposely designed hardware to:

 

(i) power inherent functionalities (e.g. strain, damage or UV exposure sensing),
(ii) drive external elements (e.g. piezo electric sensors for SHM),
(iii) transmit sensing signals to a remote panel.

 

The autonomous SHM systems will: increase the safety of civil aviation; reduce emissions and maintenance & life cycle costs. The proposed technologies will be finally integrated in two aircraft demonstrator parts, targeting areas with temperature gradients (e.g. engine vs. environment, inside vs. outside fuselage during flight) or where quick heat dissipation is essential (e.g. landing gear after take-off). The location of suitable heat sinks in real structures will be established using advanced numerical tools to identify thermal gradients in operating environment.

Key Technologies

TEG-enabled composites

Unique composite materials capable of thermoelectric generation (TEG) toward a decrease of wasted energy during flight

Self-repair materials

Novel thermoset matrix systems with 3R functionality (Repair; Recycle; Reprocess) toward increased safety and prolonged operational time

Self-powered SHM

Autonomous Structural Health Monitoring system toward reduced inspection and maintenance costs

11
Partners
6
European Countries
36
Month Project

HARVEST OBJECTIVES

Development of multifunctional composite materials with biomimetic hierarchical TEG-enabled CF reinforcements by R2R deposition of nanoparticle (NP) based inks

Manufacturing of Smart 3R (Repairable, Reprocessable, Recyclable) nano-modified polymeric matrices with self-sensing and self-repairing capabilities

Enhancement and optimization of the TEG performance using advanced analytical and numerical tools to simulate materials performance at different length scales

Manufacturing of TEG-enabled laminated multifunctional composite structures (8 and 16 plies) with optimized number of p-n serially interconnected laminae.

Design, development and integration of an electronic system (software & hardware) responsible for managing the energy harvesting, structural health monitoring (SHM) data accumulation and transmission

Manufacturing of two Aeronautics Demonstrators and validation of the multifunctional capabilities under operational environments.

Who we are

HARVEST consortium consists of 11 partners from 6 European countries, with different backgrounds and company profiles who will collaborate intensively ensuring innovative approaches and results during HARVEST.

HARVEST PARTNERS

csm
fom-technologies
universita-degli-studi-di-padova
cidetec
institut-fur
nanocyl
steinbeis
b&t
arbures
teletel
sonaca

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